Our research team + development team + design team are always curious to serve better, effective and affordable hydraulic solutions to our customers every time. Working to various latest fluid analysis tools and software’s nowadays results into better efficiency, performance, minimum development cost with time and power saving designs compare to traditional days. With same, our sales team helps to provide solutions for customers to choose proper hydraulics based on various number of factors such as differential head/pressure, total flow/discharge, speed/velocity, temperature/atmospheric conditions, chemical properties of fluid, metallurgy, application, running duty cycle, installation etc.
Hydraulic Solutions
Hydraulic Solutions
Our research team + development team + design team are always curious to serve better, effective and affordable hydraulic solutions to our customers every time. Working to various latest fluid analysis tools and software’s nowadays results into better efficiency, performance, minimum development cost with time and power saving designs compare to traditional days. With same, our sales team helps to provide solutions for customers to choose proper hydraulics based on various number of factors such as differential head/pressure, total flow/discharge, speed/velocity, temperature/atmospheric conditions, chemical properties of fluid, metallurgy, application, running duty cycle, installation etc.
Pattern Designing
Enhancing to various latest CAD/CAM designing techniques and software’s with time manufacturing of various patterns, dies, jigs, fixtures, special tools etc. have become very much accurate and precision now a days. Factors such as shrinkage, machining allowances, radius, chamfers, thickness, holes, eccentricity, centre of mass, moment of inertia, balancing, weight etc. can be judge smartly comparative to traditional time. Computer Numerated Control (CNC) horizontal and vertical machining centers brings theoretical structure exactly into same way to practical structure accurately. Wood, aluminum, wps, steel, iron etc. are taken into consideration according to requirement.
At foundry, we here always ensure to zero leakage proof cast + safety measurements + latest casting techniques + standardization follow + inspection & testing facilities + quality assurance + heat treatments/temperature analysis + MTR (material test report) physical & chemical properties + corrosivity factors + scrap & weight management + finishing to final + reports. And all this helps us to provide our customers to choose from variety of metallurgies such as cast-iron grades, stainless steel grades, carbon steel grades, aluminum alloys, duplex steels, bronze, hast & nickel alloys, high chrome cast, titanium etc. based on their applications and our solutions to it.
Casting Methodology
Casting Methodology
At foundry, we here always ensure to zero leakage proof cast + safety measurements + latest casting techniques + standardization follow + inspection & testing facilities + quality assurance + heat treatments/temperature analysis + MTR (material test report) physical & chemical properties + corrosivity factors + scrap & weight management + finishing to final + reports. And all this helps us to provide our customers to choose from variety of metallurgies such as cast-iron grades, stainless steel grades, carbon steel grades, aluminum alloys, duplex steels, bronze, hast & nickel alloys, high chrome cast, titanium etc. based on their applications and our solutions to it.
Machining Operations
Various machines such as lathe machines, cnc machines, radial & pillar drill machine, balancing machine, grinding centre machine, slotting machine, milling machine, shearing machine, welding machine, hydraulic press, furnace, automatic cutting machine, buffing machine, bending & rolling machine, boring machine, lapping machine, threading machine, vmc machine, air compressor, plastic & rubber injection moulding machine and many more etc. are schedule maintained regularly based on their requirements so that each and every specific machining operations performed are being accurate and precision to it mark for better workability and lifeability.
Focus to control over quality and inspection at each and every stage during processes place a very important role in our manufacturing part which, directly defines our product quality. Various inspection rules and procedures are defined by department for materials either entering from machining processes, raw & semi-raw type materials, directly buy products, finished goods etc. Accept or do not accept or reject decisions are made based on various measuring factors such as limits, fits, tolerances, go & no go, hydrotest, inspection jigs/fixtures etc. Calibration of measuring instrument such as vernier, micrometer, bore gauge, caliper, gauge etc. are always priority time to time by us.
Quality Inspection
Quality Inspection
Focus to control over quality and inspection at each and every stage during processes place a very important role in our manufacturing part which, directly defines our product quality. Various inspection rules and procedures are defined by department for materials either entering from machining processes, raw & semi-raw type materials, directly buy products, finished goods etc. Accept or do not accept or reject decisions are made based on various measuring factors such as limits, fits, tolerances, go & no go, hydrotest, inspection jigs/fixtures etc. Calibration of measuring instrument such as vernier, micrometer, bore gauge, caliper, gauge etc. are always priority time to time by us.
Stock Store Volume
Either being any type of materials entering from quality / inspection department or from purchase / procurement department as well as any type of materials leaving to production / assembly department or to dispatch / packaging department, here with using various entrepreneur resource planning (ERP) software we use to manage and record things as per requirement so that it fulfills the need of each and every department without giving birth to scarcity and time sometimes. Also, stock of standard finished model products are always kept in mind by following maximum and minimum rule so that it satisfies the need of customer on regularly basis.
With manufacturing of new products, we do not forget serviceability criteria as it is considered to be most important for us. From starting design stage at time when we start to make something to the end sales stage at time when we move our product in market service factor is what we always take care from our side as well as from client side. We follow the motto of easy to service anywhere, easy to service in less time, easy to service with standardization, easy to service with not specific special tools, easy to assemble or fit in less time, easy to change spare part, easy to check the problem, easy to handle at site, easy to explain and understand etc.
Servicing Easiness
Servicing Easiness
With manufacturing of new products, we do not forget serviceability criteria as it is considered to be most important for us. From starting design stage at time when we start to make something to the end sales stage at time when we move our product in market service factor is what we always take care from our side as well as from client side. We follow the motto of easy to service anywhere, easy to service in less time, easy to service with standardization, easy to service with not specific special tools, easy to assemble or fit in less time, easy to change spare part, easy to check the problem, easy to handle at site, easy to explain and understand etc.
Handling Facilities
Systematic time to time maintenance, servicing and lubrication are must for all handling equipment’s that are being used in any industry for day-to-day work. Following the same methodology we take care, fix, decide installation and procure it according to our requirements / usage from small light carrying capacity to large heavy carrying capacity. Also, we see to safety measurements and precautions of man power while movement occurs so that physically or electrically any harmfulness doesn’t occur. Automatic overhead crane, gantry crane, jib crane, trolley, hoist, chain pulley, hydraulic trolley jack, hydraulic hoist, two/three/four-wheel bucket trolley, moving racks etc. are handled inhouse.
Hydraulic performance testing bed is something that is most attractive and interesting place which serves inhouse. Proper leakage free joints and fitments of various size suction & delivery pipe lines, controlling of various size valves, accurate calibrated various range quality pressure gauges, precision calibrated flowmeter, automatic unit conversion sensor systems for total flow / discharge and total pressure head generated, state of art control panel fully conditional with voltage meter, ampere meter, power meter, frequency controller, start connection control, overload control, phasing prevention, efficiency, performance graphs, motor test report and many more etc. all are taken in consideration while testing.
Performance testing
Performance testing
Hydraulic performance testing bed is something that is most attractive and interesting place which serves inhouse. Proper leakage free joints and fitments of various size suction & delivery pipe lines, controlling of various size valves, accurate calibrated various range quality pressure gauges, precision calibrated flowmeter, automatic unit conversion sensor systems for total flow / discharge and total pressure head generated, state of art control panel fully conditional with voltage meter, ampere meter, power meter, frequency controller, start connection control, overload control, phasing prevention, efficiency, performance graphs, motor test report and many more etc. all are taken in consideration while testing.
Finished Satisfaction
At the end customer service, customer care and customer satisfaction / feedback should not be a department it should be entire company. And this is only one thing which matters the most for us. On time delivery, required coatings / painting, proper finishing, numbering, type of safety packing as per requirement, quality checkups and marking, identifications, loading and unloading services, transport interference, accounting and paper work principles, and many more etc. factors are always taken in consideration by us. With all this client visits, third party inspection calls, testing reports, physical and chemical certificates, reports, exhibitions etc. are arranged as per scale to work.
